Gastonia Moving Closer To Finish Inside and Out

 

Front View of Building

All the signs, glass and store front has come together and is complete, with the exception of the feature wall. Sidewalk will be complete soon.

 

Ceramic tile installation

Inside at the food service area, the ceramic tile is almost complete. The projects are beginning to come together and we are seeing more definition due to the completed work.

 

Finished ceramic tile work

As mentioned previously, the food service areas are getting more defined by the finishing touches such as the ceramic tile shown above.

 

Cooler & Freezer area

In addition to the front food service areas, the areas behind-the-scenes, such as the cooler and freezers, also had tile installed.

 

Front Offices of building

Glass has been installed in the office areas up front. The sheetrock and mud are almost complete and will be ready for the painters soon.

 

Pole relocation process

Steady work continues on the offsite roadway improvements. Electric crews have almost completed the transfer to the new pole locations.

Civil Crews placing fill

Crews have been placing fill on the west side of the steel arches to build the future roadway up. There is still another 8’-10’ of fill to go in here.

 

Retaining Wall

Wall crews continue to progress with the segmental portion of the retaining wall. They have installed nearly 1,000 sf of block in the past 3 days.

Gastonia Channels Forward

New channel staked

The channel defining process began with the crews staking out the new channel and started to install the rock vain on the downstream side of the arches.

 

Rock vein installation

Rock vein is installed and the crew is working on the riffle section going under the arch. There will be 13 of these structures to be installed in the new channel.

 

Curb crews pouring concrete

Over 2,000 linear feet of concrete curbs was poured by the Curb crews. There is around 800 linear feet left to pour in the parking lot and will be finished next week.

 

Main Drive of Parking Lot

Fine grade crews are working to get parking lot grades cut and stone placed. This is the main drive on the east side of the parking lot.

 

Glass installation shown

The Storefront is coming along nicely. Glass is being installed, as well as some of the sidewalk signs.

 

Sidewalk for front of building

We are finishing up our sidewalk prep work with lights, tree grates and bollard sleeves.

 

Ceiling Tile Installation

We have also started our tile installation. Once all the pieces have been cut out for columns and sprinklers the tile will go up fast.

 

Food Area Sheet Rock installed

In the Food Ave area sheet rock is up, mud is being applied and paint will soon follow.

 

 

 

 

Grading Stones and sidewalks started at Gastonia

 

Crews prepping subgrade

Crews worked all week prepping subgrade and getting the north main drive ready for stone. Some areas required an undercut after not passing proof roll initially.

 

Motorgrader spreading stone

Stone was used to spread the roads around the site to bring to grade. A motorgrader was used to spread the stone. The crews used water to assist in making sure that the optimum density is achieved.

 

Roller used to compact the stone

A roller was used in the final step to compact the stone. The density requirement for the stone is 100% per AASHTO T99 standards.

 

Crews working on last bits of parking lot area

Crews working on last bits of parking lot area

Site crews have worked to get the last lifts of fill in the parking lot area so that concrete curb and gutter can be poured. The crews will fine-grade the parking lot for stone after the curb and gutter is done.

 

Crews relaying material to center of arches

The crews installed a 55 foot wide raft that the basket walls sit on. The white fabric is a high strength geotextile material that wraps the raft.

 

Top Soil installation in planters

Landscape crew installed the topsoil mix for the planter boxes in the front of the building. There is 3’ of topsoil over a 12” layer of stone. The fabric that covers the stone is for filtration purposes only. It acts as a barrier between the stone and topsoil.

Crews relaying material to center of arches

Bailing material was placed in the center of the arches by a larger excavator as a mini-excavator placed it for compaction. This is a very slow process, but with the two crews working together it is progressing nicely.

 

Crews working on sidewalk forms

Sidewalk forms for rear of building

Sidewalks are beginning to take shape and the crews are slated to start the pours this week. Preparation was completed last Friday.

 

Crews finishing walls for painters

Backer rods and colored caulk was completed on the outside of the building and as they finish, the painters are right behind them priming the walls.

 

Paint Crew Priming Wall

Paint crews began priming the outside walls of the building and as of last Friday had completed 3 sides. The painting will begin this week as they finalize the last wall.

 

Framework for guest services area

Blocking and framework has been completed in entrance and guest services area. Drywall was started and is on track to finish on schedule.

 

 

Concrete and Metal Installed at Gastonia

 

Crews installing concrete pipe

Storm crews installing storm pipe through the basket wall, which when complete will discharge drainage from nearby areas and to the relocated Duhart’s Creek.

 

Truck turnaround area and loading dock shown

Crews finishing up the truck turn around concrete paving; this area will allow full access to the load dock for delivery to the building as it is now completed.

 

Curbing Crews Working on north side of site

Our crews have placed curb on the North side of the building and in the eastern side of the parking lot including completing almost 3,000 linear feet in one day.

 

Excavation for raft footing

Crews are excavating for the raft foot to support the basket wall. This leg of the wall runs to approximately where the trucks are sitting in the picture. At that point the wall changes to a concrete-covered soil nail wall.

 

Site Overview of Civil Operations

The construction of bridge and wall backfill areas are shown above as crews perform their various assigned tasks.

 

Entrance and Blade Tower

The blade tower and front entrance is nearing completion. EIFS was finished last week and now the crews are working on the metal studding for the façade and over the entrance area.

 

Left side and rear of building

The rear and side elevations were finished and the fine grading near completion around the building. There is still a lot of work to be done, but Gastonia takes one more step towards completion each day.

Civil & Building Improvements Continue

Fabric installed by civil crew

Raft Footing being installed which consist of a rip rap layer, fabric and stone to support the gabion walls.

 

Spreading rock in footing area

Installation of stone layer within the raft footing. The 4’ thick raft footing will support a 22’ high gabion wall when completed.

 

Crew members laying geogrid material

Footing area after geogrid installation

Geogrid, a high-tensile plastic mesh, is a major component of this work. These 2 layers of basket wall will be covered once the slope grades are finished.

 

Masonry work going up

Prep and Paint of front entrance

On the building side of things, masonry work is ongoing. As the masonry work is being completed, the entrance and feature wall of the building is prepped for paint.

 

Planter 1 poured and irrigation installation shown

Planter 2 prep work before pour

The site will feature planters near the entrance area of the building. Planter 1 was poured and stone caps installed with irrigation installation started. Meanwhile, Planter 2 was prepped for the concrete pour and irrigation will follow.

 

Stone laid of Subgrade for drive to loading dock

Loading dock area after pressure washing & paint prep

The loading dock is getting closer to finishing as our crews spent the week grading the drive. Stone was placed at the Subgrade level and the civil completed for access. The actual loading dock area was pressure washed and prepped for paint.

 

Conduit Installation on site

In other areas of the site, the electrical crews neared completion of the conduit runs and tying into the main power

 

 

 

The Three Rs in Gastonia: Raft footing, Rip Rap and Rubber Membranes

Hydromulch on corner section of site

The SW corner slope with ECO-Flex hydro mulch held up well to the past week of storms that dropped over 3” of rain in 7 days.  The mulch has seed, fertilizer, and tachafier (a type of polymer) that helps the organic mulch bond to the soil and helps reduce eroding of the slope.

Basket wall construction

The civil construction continues as the site contractor cuts out an area for the basket retaining wall. These walls once finished will measure over 40 feet; starting at the cut from the top of slope to the bottom where the wall footing will be.

Waterlines progress around site

The waterlines are being laid and crews are ready to tie it into the existing lines around the site. Before service can be sent to the building, the lines will have to be filled, flushed and treated with chlorine. In addition, the lines will be tested for bacteria as well.

Rip rap spread amongst the footing

We are using rip rap to condition and stabilize the ground under the raft style footing for the basket walls.  Rip rap is the rock or other material used to strengthen structures against water and natural erosion.  The basket walls will cross over each end of the double arches and hold the roadway to be constructed above.

Crews complete the raft footing after the rip rap install

The raft footing for the basket walls shown have 3 layers of geo grid and 2 ft of stone that is wrapped by another fabric like a “burrito”. This type of footing is used for the basket walls so that the wall is able to move and float on the marginal soils underneath without compromising the integrity of the wall itself.

Roofing crews installing membrane

The building work this week featured our crews began working on installing the membrane for the roof. In the photo above, the white area of the roof is the rubber membrane. This membrane is lightweight and allows for rain water to move more freely.

 

 

Loads of Civil Work This Week

Initial work on the basket wall

Civil work this week involved excavating a slope for a 20 foot high gabion-style basket wall. This area will eventually feature a retaining wall for the upper site where the parking lot will be located and the lower area for the recently relocated Duhart’s Creek.

Front side of building & Parking Lot civil work

Landmarks nearing completion this week include the parking lot sub-grade and the block work on the front of the building.

Completed cut slope

On the southwest area of the site, overburden trash is almost completely gone. Nearby, a large cut slope has been seeded and mulched so that landscape efforts can get a head-start.

Grading work in mid-process

Grading work for an area on the site that will be a mitigated wetlands area began on a soil nail wall that eventually will extend vertically down over 20 feet.

Electrical crews installing conduit runs

In addition to the civil work this week, the electrical crews began installation of the conduit runs for the power feeds for the building. These runs will feature over 2,000 linear feet of conduit runs around the building site after completion.

Site & Building Progress Continues

 

View of Duhart Creek as Erosion Control Work Is Performed

Repair work performed on access road due to heavy rains

Overview of site with arch feature shown

There is an inspection done weekly onsite for erosion control. Due to the heavy rain events we had there were a lot of the erosion control devices that needed to be replaced, repaired, or improved upon.  Thanks to the rainout days and 2 ½” of rain, this was the focus of our site work last week.

To date, we have undercut over 15,000 cubic yards of wetlands, hauled over 60,000 cubic yards of overfill and trash, laid 340 linear feet triple run of 72” corrugated metal pipe, installed over 2,000 linear feet of 60” underground detention system pipe and installed the twin arch spans measuring 75’ long by 49’ wide by 17’ high.

 

Foundation finished & Walls Started

Progression of work on the southern wall

During the last few weeks, we’ve seen the building work begin as the site work was winding down.  The foundation is poured and the forms for the walls started on the southern wall. Brick work was began as the wall concrete pours were completed

 

Northern Wall Shown Here

Unloading of the Roof Steel Started

Our crews began to unload the first loads of steel for the roof.

Other necessary structures for the roof steel will be started soon and topping out should be completed as well.

 

Scaffolding and bricks for the mason work for one of the walls

Scaffolding for the Loading Dock Area Walls

Sample of the Bricks used in the Walls

Masonry work was started throughout the building as the walls were finished out.

 

Foundation for wall before concrete pour

Steel Installed for the Retaining Wall

Concrete Pour Retaining Walls

Concrete pours are still a vital part of Gastonia. The retaining wall in the loading dock area was poured last week.  Subgrade work has started after the forms were stripped. The driveline concrete will be poured at the site by our crews soon. Progress continues with the walls up and the roof steel delivered.

 

 

Building Pad Turnover Milestone Reached

We reached a milestone last week when we turned over the building pad to our building superintendent which means that we are now going vertical with our buildings.

Last week our site crews completed one head wall of the triple 72”’s  storm pipe, that you see below, and have now moved to the next one.

Our foundation crews for the bridge were able to pour one of the bridge footings the first of the week, worked through the week driving H piles and formed the east footing for a Friday evening concrete pour.

The site has changed significantly over the past few weeks, despite the challenging weather. Thanks to all that have helped to make our promises kept thus far.

The Building Pad Turns Over & Pile Driving Begins

With the turnover of the building pad this week, our crews have narrowed down the requirements for turn-over. Stone access road was installed around the building pad and in staging area. Our building superintendent is now on the job to start vertical construction.

We have now shifted the focus from the pad completion to the remainder of the site. Sixteen trucks cycled at a rate of 1.5 rounds an hour as we concentrate efforts to removing about 30,000 CY of overburden that overlays the fill needed to complete the balance of the grading operation.

Our work continues on the spine road through the site and this week we started driving steel H piles and as soon as they are complete we will form and pour reinforced concrete caps to support the double arch culvert bridge crossing Duharts Creek.